Applications

Cable is chosen by how it is deployed. A tether launched over a sheave, a cable dragged through a sewer, a cord wound on a drum and a cable twisted inside a robot joint fail for completely different reasons — so the construction differs.

01

ROV & Underwater Intervention

Work-class and observation ROVs run on one line that has to carry power, control, video and sensor data while being launched, towed and recovered. Buoyancy balance and a strength member that isolates the cores are what keep the vehicle flying.

umbilicalneutral buoyancyhybrid fibrewet-mate connectors
02

Tethered UAV & Aerostat Systems

Continuous flight means ground-supplied power. Every metre of tether adds weight and voltage drop, so the construction is chosen around current, altitude and wind load rather than around a standard section.

silver-plated copperFEP insulationfibre hybridhigh tensile strength
03

Offshore Wind & Oil and Gas

Salt water, UV, abrasion and continuous movement. Subsea power and control links for turbines, platforms and subsea production equipment are specified for the installation method as much as the electrical duty.

water-blockedTPU jacketHY / dynamic dutylong length
04

Ocean Observation & Sonar

Sensor arrays stay deployed for months and have to keep the noise floor low. Screened pairs, dedicated fibre units and stable dielectric materials protect the measurement as much as the signal.

screened pairslow noiseSMFmoored arrays
05

Pipeline & Sewer Inspection

Crawlers work in wet, abrasive and chemically active pipe at diameters that leave little room for the cable. Small diameter, high-density jacket and a water-blocked core decide the deployment length.

small diameterabrasion resistantcoax + powerlong deployment
06

Elevators & Hoisting

Traveling cables and drum cables operate in one plane, millions of times, inside a shaft or on a drum. Flat construction, flame behaviour and cold flexibility are part of the specification.

flat constructionflame retardantdrum reeledintegrated coax
07

Robotics & Motion Control

Drag chains and robot joints load a cable differently: one bends in a defined radius, the other twists. The stranding and jacket compound have to match the motion, or the cable becomes the maintenance interval.

continuous flextorsion ratedPUR jacketscreened data
08

Diving, Aquaculture & Survey

Camera and sensor cables handled by people on deck and in the water: light, flexible, resistant to repeated coiling and to the chemistry of the site.

handling friendlycamera cablewet-matecustom length

Specify the duty, then the cable

Most cable problems start as a specification gap rather than a manufacturing defect. Six inputs decide the construction:

EnvironmentDepth and pressure, salt water, chemistry, UV
MechanicalTensile load, bend radius, cycle count, torsion
ThermalContinuous and excursion temperature
ElectricalVoltage, current, cores, screening, impedance
InterfaceConnector, bulkhead, overmould, termination
InstallationDrum, sheave, conduit, pipe, hand coiling

Engineering enquiry

Need a cable that does not exist yet?

Send enquiry → mick@dbai-cable.com